Intelligence is the only way for the development of the knitting industry. The emergence of
has changed people's way of communication, the emergence of Taobao has changed people's way of shopping, and the emergence of didi taxi has changed people's way of travel. The rapid development of Internet has changed people's way of life, as well as the production, operation and profit-making mode of knitting enterprises. As a large manufacturing country, China's cost advantage is being weakened. The release of "interconnection" and "made in China 2025" strategic documents is an important guidance of the Chinese government on the direction of industrial development and economic and social transformation in the next stage. Its core is to use modern information technology, especially the integration of interconnection, IOT, cloud computing, big data and manufacturing, to bring new opportunities for the transformation and upgrading of the knitting industry. However, what is the overall situation of intelligent application in the knitting industry? What are the problems? How to seize the new opportunity of "interconnection"
at the "2015 national knitting technology exchange conference" held recently with the theme of "knitting technology in the Internet Era", Wang Zhi, chief expert of China Textile Engineering Society, combed the changes in China's knitting industry during the "12th Five Year Plan". From the export data of recent years, it can be seen that the total amount of China's knitted products is basically 6. The tensile strength, elongation at break, elastic modulus, stress, strain and other parameters of measurable materials remain stable, the profits have increased, and the product structure has changed significantly; The industrial layout was deeply adjusted, and the production capacity was transferred to the eastern and western regions of China and Southeast Asian countries; Some achievements have been made in energy conservation and emission reduction, and the unit water consumption and energy consumption have decreased significantly. The improvement of the intelligent degree of domestic equipment used in the production of the knitting industry has greatly reduced the amount of labor. At the same time, the investment in the knitting industry has also entered broader fields, such as footwear, seamless underwear, wind power generation, etc. With the popularization of e-commerce, the business model of enterprises is also changing quietly
"in 1997, Toyota exhibited the full-automatic spinning system at an exhibition in Osaka, but after many years, the application of its equipment is still very limited. This is not because the technology has not been conquered, but because the cost of equipment application is too high. At that time, the development of information technology was not enough to support the wide application of the full-automatic spinning system". This is an example given by Zhu Xianmin, chief engineer of China Textile Machinery Association. Zhuxianmin believes that the knitting enterprises are facing a complex market environment, massive data and information, and increasingly personalized customer needs. Applying information technologies such as Internet, big data and cloud computing to transform the industrial system and build an intelligent industrial system and structure is the only way to adapt to the fierce market competition in the future. However, enterprises should also choose appropriate information technologies and intelligent equipment according to their own conditions
linguangxing, vice president of China Knitting Industry Association, said that building an intelligent chemical plant is an important direction for the development of the industry. The integration of machinery and electronic technology will strongly promote the progress of knitting technology and equipment, and intelligence will bring greater improvement to the industry. Lin Guangxing believes that the development of the knitting industry can be divided into three stages: first, digitalization, digitalization of production, product and other information to facilitate collection, storage, processing and distribution. This stage has been completed in China. The second is networking, linking production and marketing, information sharing, and strengthening industrial interaction. Finally, it is intelligent, using IOT and big data to realize remote control, improve efficiency and reduce employment. In Lin Guangxing's view, in the process of China's informatization development from primary to advanced, there are problems such as lagging software development, insufficient R & D integration, misunderstanding, lack of resource sharing, difficult information symmetry, incomplete analysis, etc. the industry's promotion of intelligence is a new topic. Some large enterprises have achieved successful experience, but most of them are still in the local application stage
jianggaoming, director of the knitting Professional Committee of China Textile Engineering Society and professor of Jiangnan University, believes that the knitting industry is facing several challenges. First, the traditional knitting production technology is difficult to support huge data processing. Second, how to transform massive data into effective services for customers is a realistic bottleneck to realize intelligent production and build intelligent factories. With the continuous advancement of the integration of industrialization and informatization in China, China's knitting enterprises must actively explore the construction of knitting product demonstration production lines, realize the integration of production, warehousing and e-commerce, and realize the transformation, upgrading and sustainable development of the entire knitting industry chain
jianggaoming said that in terms of improving quality, the current international market demand is shrinking, and the safety and quality requirements for export products are becoming increasingly strict. Knitting enterprises must speed up 4.3.2 the sphere radius of the headform should be 95 ± 1mm, promote the application of real-time monitoring technology, and monitor the whole production process of products. In terms of cost reduction, the labor wage level of knitting enterprises has increased rapidly, reaching about 15%. The enterprises have adopted information-based means to strengthen the on-site management of labor posts and employee performance appraisal. By improving the management efficiency and reducing the human and management costs, the performance management and other functions of MES have received great attention to provide a beneficial environment for solving the excess capacity caused by investment demand and promoting industrial transformation and upgrading. In terms of energy conservation and emission reduction, energy conservation and emission reduction not only have the mandatory provisions of national policies and guidelines, but also have the competitive pressure within the knitting industry. With the acceleration of the construction process of resource-saving and environment-friendly society, the country has increasingly strict requirements on environmental pollution discharge of enterprises. Building IOT is one of the ways for knitting enterprises to achieve energy conservation, emission reduction and cost reduction. At present, there are more than 1 million sets of knitting equipment in China that have no joint function and the production mode is backward. It is estimated that by the end of this year, the market scale of China's IOT industry will reach 750billion yuan, and the new profit growth points cultivated in the later period of the 13th five year plan will reach the magnitude of trillion yuan
note: the reprinted contents are indicated with the source. The reprint is for the purpose of transmitting more information, and does not mean to agree with their views or confirm the authenticity of their contents